金剛石復合片由聚晶金剛石層與硬質合金基體兩部分構成,是在特定的高溫高壓條件下燒結而成的超硬復合材料。

  金剛石復合片具有優良的耐磨性,良好的抗沖擊性及熱穩定性,適用于制作石油鉆頭,煤田地質鉆頭及切削刀具等。

  華誼公司可提供多種規格的金剛石復合片產品。金剛石復合片的標準產品為圓柱形。根據客戶要求,可生產特殊規格的產品,金剛石復合片的結合面分平面和槽形面兩種。槽形界面有助于增強復合片的結合強度,提高其整體抗沖擊性。

  PCD consists of two parts: polycrystalline diamond layer and tungsten carbide base. It is a super hard product made by sintering super hard composite material under special high temperature and high pressure.

  This product has the feature of good wear-resistance, impact resistance and good thermal stability. It is suitable for making petroleum drill bits, coal mine drill bits and cutters.

  This corporation can provide PDC with various specifications. The standard PDC product is of cylindrical form. But other form ones can be made according to the demand of the users. The bond surface of PDC is divided into plain face and groove face. The latter are helpful to strengthening the bond strength of the PDC and enhancing their whole impact resistance.

石油級金剛石復合片

Petroleum degree PDC

產品型號
Type
規格尺寸(mm)
Specification Size(mm)
(D×H)


1916Y-DT Φ19.05×16.31
1913Y-DT Φ19.05×13.20
1908Y-DT Ф19.05×8.00
1908Y-DT
1308Y-DT Ф13.44×8.00
1308Y-DT
1313Y-DT Φ13.44×13.20
1313Y-DT
1613Y-DT Φ16.00×13.20
1303Y-DT Φ13.30×3.53
0808Y-DT Φ8.00×8.00
0803Y-DT Φ8.00×3.53
0508Y-DT Φ5.00×8.00

  石油級金剛石復合片,金剛石層厚度為:0.8--1.5mm(金剛石層厚度最高可加工到3mm)磨耗比不低于30×104。抗沖擊性能優異。熱穩定溫度達到750℃以上。

  Petroleum degree PDC. The thickness of diamond layer is: 0.8-1.5mm (the thickest layer can be processed to 3mm). Its wear rate is not less than 30x10 4. It has good impact resistance., and its thermal stability may reach above 750℃.

地礦級金剛石復合片

Geological mine degree PDC

產品型號
Type
規格尺寸(mm)
Specification Size(mm)
(D×H)
1308-DT Φ13.44×8.00
1304-DT Φ13.30×4.50
1303-DT Φ13.30×3.53
1004-DT Φ10.00×4.50
0808-DT Φ8.00×8.00
0803-DT Φ8.00×3.53

  地礦級金剛石復合片,金剛石層厚度為:0.8--1.2mm,磨耗比不低于18×104。熱穩定溫度達到720℃以上。

  Geological mine degree PDC. The thickness of diamond is 0.8-1.2mm.Their wear rate is not less than 18x10 4 and their thermal stability may reach above 720℃.

  Z—帶結合槽的PDC;P—結合面為平面;Y—表面研磨PDC;D—金剛石層倒角;T—合金倒角

  Z stands for the PDC with bond groove; P stands for that the bond surface is plain surface; Y stands for PDC used for surface lapping; D stands for diamond chamfer; T stands for alloy chamfer.

  注:以上產品為本公司常規生產產品,其它規格可按用戶要求生產。產品直徑范圍為:19.05--4.00mm;高度范圍和結合面結構形式可按用戶要求加工生產。

  Note:The above products are the regular ones this corporation produces. Other specification ones can be produced according the user’s requirements. The diameter range of the products is 19.05—4.00mm. The height range and the structure form of the product can be processed and produced according to requirement of the users.


  PCBN(切削刀具用立方氮化硼復合片)

  華誼公司生產的立方氮化硼刀具片為標準圓柱形復合片,適用于高硬度黑色材料(HRC45-65)的切削刀具。加工的表面光潔度高,明顯提高切削效率和降低生產成本。

  Our cooperation manufacturing the PCBN products with standard cylindrical shape,it is suitable for cutting ultra hard(HRC45) black materials. The surface of the working pieces that has been processed can reach high surface finish, the cutting efficiency is apparently raised and the production cost decreased at the mean time.

切削刀具用立方氮化硼復合片

Polycrystalline diamond CBN composite for marking cutting tools

規格
Specifications
尺寸 Size (mm) 規格
Specifications
尺寸 Size (mm)
D T A D T A
R101-360 10.00 1.50 360o RT101-90 10.00 1.50 90o
R103-360 10.00 3.20 RT103-90 10.00 3.20
R133-360 13.20 3.20 RT133-90 13.20 3.20
R134-360 13.20 4.50 RT134-90 13.20 4.50
R191-360 19.10 1.60 RT191-90 19.10 1.60
R193-360 19.10 3.20 RT193-90 19.10 3.20
R194-360 19.10 4.50 RT194-90 19.10 4.50
RL101-108 10.00 1.50 180o RL101-60 10.00 1.50 60o
RT103-180 10.00 3.20 RT103-60 10.00 3.20
RT133-180 13.20 3.20 RT133-60 13.20 3.20
RT134-180 13.20 4.50 RT134-60 13.20 4.50
RT191-180 19.10 1.60 RT191-60 19.10 1.60
RT193-180 19.10 3.20 RT193-60 19.10 3.20
RT194-180 19.10 4.50 RT194-60 19.10 4.50

  特殊規格尺寸可按客戶要求加工生產。

  Special types and dimensions of the PCBN cutters are available upon request.


  金剛石拉絲模坯是金剛石微粉與金屬結合劑經高溫高壓燒結而成的聚晶體,以金剛石鍵結合為主,具有很高的耐磨性、韌性及導熱性。適用于高速拉制有色金屬和不銹鋼線材。

  華誼公司可提供多種粒度的拉絲模坯,平均粒度有3υ、5υ、10υ、25υ、50υ、等。細粒度模坯用于拉制表面光潔度要求高的軟線。粗粒度模坯的耐用度高,用于拉制硬線。

  華誼公司生產無外拉絲模坯和硬質合金支撐環拉絲模坯兩大類產品,以滿足同需求。有硬質合金支撐環拉絲模坯多用于制造大孔徑模坯,拉制較粗的線材。

  Diamond wire drawing die blanks are polycrystalline diamond (PCD) products produced under advanced high temperature and ultra-high pressure, diamond powder and a few of metal catalyst (Cobalt) sintered together with?diamond-to-diamond bonding. They have not only high wear resistance, hardness and thermal conductivity but also high mechanical strength and tenacity. Our diamond die blanks are a unique product to draw a wide range of wire such as copper, aluminum, nickel, stainless steel and etc.

  We provide two types: tungsten carbide supported die blanks and self-supported die blanks, TDW are suitable for drawing with thick wire.

無硬質合金外環拉絲模坯(六方形)

Without tungsten carbide outer ring(hexagonal)

產品型號
Type
ADDMA 代號
No.
規格尺寸
Specification Size
(mm)
平均粒度
Avg. Grain Size
(μ)
最大推薦孔徑
Max. Die Size
(mm)
D T φ
DH1510 —— 1.5 1.0 —— 005,010 0.2
DH2510 D6 2.5 1.0 —— 005,010 0.4
DH3215 D12 3.2 1.5 —— 005,010 1.0
DH5225 D15 5.2 2.5 —— 005,010 1.5
DH5235 D18 5.2 3.5 —— 005,010 2.0

無硬質合金外環拉絲模坯(圓形)

Without tungsten carbide outer ring(Round)

產品型號
Type
ADDMA 代號
No.
規格尺寸
Specification Size
(mm)
平均粒度
Avg. Grain Size
(μ)
最大推薦孔徑
Max. Die Size
(mm)
D T φ
DR1510 —— 1.5 1.0 —— 005,010 0.2
DR2510 D6 2.5 1.0 —— 005,010 0.4
DR3215 D12 3.2 1.5 —— 005,010 1.0
DR5225 D15 5.2 2.5 —— 005,010 1.5
DR5235 D18 5.2 3.5 —— 005,010 2.0
DR8040 D21 8.0 4.0 —— 005,010,025 3.0
DR9553 D24 9.5 5.3 —— 010,025,050 4.0

硬質合金外環拉絲模坯

Tungsten carbide supported blanks

產品型號
Type
ADDMA 代號
No.
規格尺寸
Specification Size
(mm)
平均粒度
Avg. Grain Size
(μ)
最大推薦孔徑
Max. Die Size
(mm)
D T φ
DW1515 D12 2.5 1.5 5.00 010,025 1.0
DW1515 D15 4.0 2.3 8.12 005,010,025 1.5
DW4029 D18 4.0 2.9 8.12 005,010,025 2.0
DW7040 D21 7.0 4.0 13.65 005,010,025 3.5
DW7053 D24 7.0 5.3 13.65 010,025,050 4.5
DW8775 D27 8.7 7.5 14.50 010,025,050 5.0
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